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salman sherief

QC MANAGER/ASST PLANT HEAD

General Information

  • Address flat no 14, subitha residency
  • Job Locations  United Arab Emirates
  • Job Category  Oil & Gas
  • Language English
  • Highest Degree Level Engineering
  • Total Years of Experience 18
  • Expected Job Level Senior level

Work Experience

02/04/2019
ENTRION INC –OFFSHORE TPI-HOUSTON, USA QA MANAGER/ CONSULTANT / SR.SURVEYOR

•      Co-ordination andrnmonitoring of Third-party inspection activities and manage a team of inspectors.

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•     rnPreparernInspection programs, reports and schedules.

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•     .Leading a team rnLeadingrna team to complete ST of equipment and handover of equipment to client

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•      Review and approval of contractor procedurernand inspection test plan with respect to Piping and Testing of Valves

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•      Witnessing variousrntests such as Shell test, backseat test, High pressure closure test, and low pressure closure ofrndifferent type valves.

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•      Raw material inspection - Review ofrnTest certificates with respect to Standards & P.O.

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•      Reviewing material testrncertificates of Casting, Forging, raw materials and fasteners. (Chemical andrnmechanical properties).

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•      Inspection of different types ofrncontrol valves such as Globe, Ball, Gate, Butterfly and other castings,rnforgings, machined items, Raw materials, fasteners and weld parts.

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•      Leading arnteam offshore in the completion, IWOCS and spool tree installation.

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•      Good knowledge of Materials, erection,rninspection of Valves, piping, cross-country pipeline, storage tanks, Pressurernvessels and structural.

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•      Compilingrnwork packs and EOWR for final completion of work.

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•      Knowledge andrnexperience in hydraulic power units and work over control systems and itsrnassociated equipment/ tooling.

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•      Subsea Xtreerninstallation in Deepwater and associated completion tooling

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•      Competent inrnthe compiling of of measurement deployment layout drawings

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•      Incoming material inspections inrncorrelation with Inspection release notes (IRN) and vendor inspection reports.

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•     rnMaintain a list of Valves and conduct pressure test prior to releasernfor site installation as per project requirements.

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•      Maintaining the Valve Pressure Testing logrnand monitoring the preservation activities of valves as per vendor recommend.

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•     rnProject start up in the fabrication and buildrnstages and following them to completion and first oil production.

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•     rnBuild, SIT, FAT and running both Spool and dualrnbore subsea Xmas Trees. After installation of the Xmas tree I was heavilyrninvolved in the completion and tie-ins to these wells to the FPSO andrnmanifolds.

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•     rnDiving jobs including Choke, SCM, SILrnoperations, tree cap disconnection/re-connection and Valve operations. Built,rntest and running subsea drilling and completion running tools to wellhead.

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•     rnSIT, FAT and subsea completion of Manifold,rnPlet, Wellhead, Pipelines, EFL and HFL hook ups.

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•      Hydraulicrncontrol system operations in well test conditions. Running umbilical’s,rnpressure and function testing of the Xmas tree, tubing hanger and tree caps

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•     rnBolt Torqueing of flanged joints as per project specification,rnInspection of valve orientation special type of Instrument installingrninspection.

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•     rnVerify the root cause analysis and ensure therncorrective and Preventive measures shall be in place before close out ofrnNon-conformance issue and continual follow up for preventive measures

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•      Control and monitor QC activitiesrnof sub-contractors.

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•      Documentation of all recordsrnrelated to standards.

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•      Control of Quality documents andrnTraceability maintenance of Quality records.

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•      Review of customer’s approval ofrnGAD                                                                                         

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•      Review of valve arrangement as perrnthe GAD

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•      To check the valve designing as perrnthe Standard.

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•      To inspect the materialsrnprovided  to valve as per the E-BOM

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•      Inspect the valve dimensions,rnvisual inspection& documents verifications against customer`s approvedrnQAP/ITP.

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•      Fit up Inspection, Welding VisualrnInspection, welding parameter monitoring

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•      Review of Radiographic films,rnWitnessing Ultrasonic tests, PT and MPT.

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•      WPS, PQR – review and approval,rnWelder Qualification test witness.

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•      Co-ordination and monitoring of Third-partyrninspection activities and manage a team of inspectors.

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•      Prepare Inspection programs, reports andrnschedules.

rnrn

•      Review and approval of contractor procedurernand inspection test plan with respect to Piping and Testing of Valves

rnrn

•      Good knowledge of Materials, erection, inspection of Valves, piping, cross-country pipeline, storage tanks,rnPressure vessels and structural.

rnrn

•      Incoming material inspections inrncorrelation with Inspection release notes (IRN) and vendor inspection reports.

rnrn

•     rnMaintain a list of Valves and conduct pressure test prior to releasernfor site installation as per project requirements.

rnrn

•      Maintaining the Valve Pressure Testing logrnand monitoring the preservation activities of valves as per vendor recommend.

rnrn

•     rnBolt Torqueing of flanged joints as per project specification,rnInspection of valve orientation special type of Instrument installingrninspection.

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•      Verify the root cause analysis and ensurernthe corrective and Preventive measures shall be in place before close out of Nonconformance issue and continual follow uprnfor preventive measures.

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•      Review of Procedures, Interpretation of RTrnfilms, Witnessing of NDT Tests-RT, UT, MPI, LPI,, Interpretation ofrnCodes (Section IX, Section V, ASME B31.3,B16.34, API1104,APIQ1 and AWS D 1.1).

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•     rnPreparation welder  Qualificationrnand Approval of WPS, PQR & WPQR as per ASME Sec IX and AWS D 1.1

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•       Excellent exposure in codes of ASME, ANSI,rnAPI, AWS & NACE.

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•      Extensive knowledge of Surface and subsearnWell head Christmas tree equipment’s Drill through equipment’s choke and killrnsystem as per API6A.

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•      Witness testing of Manual gate valve to API 6A-PSL3,rnPSL3G,Check valve to API 6A-PSL3G,Drilling spools, adapter, loose connectionrnand clamps, Adjustable & Positive chokes to API16C, Drilling choke,rndrilling choke actuator and choke and kill manifold ,buffer chamber, Valves,rnvalves blocks and actuator flanged connection( PSL2, PSL3,PSL3G,) Actuatorrnadapter, and spacer spool, chokes, crossover, end connection tees and crossedrnbull plug. & Manual HCR .

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•      Surface andrnsubsea Well head Christmas tree equipments Drill through equipments chokernand  kill , wellhead manifold, wing valve Assembly,rnChoke line Assembly, Kill line assembly system as per API 6A.

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•      MRB Review asrnper IDAC latest edition.


JAN2018- 09
SNAMPROGETTI ENGINEERING & CONTRACTING CO LTD SR.SURVEYOR/TECHNICAL HEAD

•      Co- ordination andrnmonitoring of Third-party inspection activities and manage a team of inspectors

rnrn

•     rnPrepare Inspection programs, reports and schedules.

rnrn

•      Review and approval of contractor procedurernand inspection test plan with respect to Piping and Testing of Valves.

rnrn

•     rnGood knowledge of Materials, fabrication, erection and inspection ofrnValves, piping, cross-country pipeline, storage tanks,

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Pressure Vessels and structural.

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•      Incoming material inspections inrncorrelation with Inspection release notes (IRN) and vendor inspection Reports

rnrn

•      Witnessing various tests such as Shellrntest, backseat test, High pressure closure test, low pressure closure ofrndifferent type valves.

rnrn

•      Maintain a list of Valves and conductrnpressure test prior to release for site installation as per projectrnrequirements.

rnrn

•      Maintaining the Valve Pressure Testing logrnand monitoring the preservation activities of valves as per vendor recommend.

rnrn

•      Bolt torqueing of flanged joints as perrnproject specification, Inspection of valve orientation, Special type of Instrument installation inspection.

rnrn

•     rnVerify the root cause analysis and ensure the corrective and Preventivernmeasures shall be in place before close out of rnNon conformance issue and continual follow up for preventive measures.

rnrn

•      Review of Procedures, Interpretation of RTrnfilms, Witnessing of NDT Tests-RT,UT,MPI,LPI, Interpretation of Codes (sectionrnIX, Section V, ASME B31.3,API1104,APIQ1 and AWS D 1.1)

rnrn

•      Preparation, welder Qualification andrnApproval of WPS, PQR & WPQR as per ASME Sec IX and AWS D 1.1.

rnrn

•      Excellent exposure in codes of ASME, ANSI, API,rnAWS & NACE.

rnrn

•      Extensive knowledge of Surface and subsearnWell head Christmas tree equipment’s Drill through equipment’s choke and killrnsystem as per API6A,API16C.

rnrn

•      Witness testing of Manual gate valve to API 6A-PSL3,rnPSL3G,Check valve to API 6A-PSL3G,Drilling spools, adapter, loose connectionrnand clamps, Adjustable & Positive chokes to API16C, Drilling choke,rndrilling choke actuator and choke and kill manifold ,buffer chamber, Valves,rnvalves blocks and actuator flanged connection( PSL2, PSL3,PSL3G,) Actuatorrnadapter, and spacer spool, chokes, crossover, end connection tees and crossedrnbull plug. & Manual HCR .

rnrn

•      Surface andrnsubsea Well head Christmas tree equipments Drill through equipments chokernand  kill , wellhead manifold, wing valvernAssembly, Choke line Assembly, Kill line assembly system as per API 6A.

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•      MRB Review asrnper IDAC latest edition.


FEB 2016 /09
AUTOSHELL CASTS (P) LTD- VALVES DIVISION QA MANAGER/ ASSISTANT PLANT HEAD

•      Responsible for the Overall qualityrnprocess Machining / Assembly / Testing / Welding/paintingrn/NDT/ packing /Foundry  Including critical process characteristics,rnstandards, audits and complaint resolutions

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•      Re view documentation and provide feedback on howrndocumentation could be improved.

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•      Audit flow of documentation to verify that processes,rnprocedures and flow charts set up for the Project have been followed.

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•      Provide recommendation how the processes, procedures andrnflow charts could be improved.

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•      Monitor forms usage, ensure that adequate site recordsrnare maintained, and provide Non-Conformance Records (NCRs)as required.

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•     rnAuditrnprocesses and procedures, the issuance and follow up of NCRs and monitor trendsrnto verify that meaningful corrections and corrective actions are proposed,rnapproved and implemented in a timely manner to prevent recurrence.

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•      Prepare and maintain relevant QA / QC logs, Procedurern&reports.

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•     rnDevelops, implements and manages quality assurance/controlrnprogram for the project

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•      Maintains compliance of Quality System elementsrnapplicable to the Site / Function (CAPA, non-conforming products, complaintrninvestigations, auditing, change management, supplier quality, validation,rnqualification, etc.)

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•     rnCustomer complaint handling (Root Cause and response)

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•     rnCommunicates facility quality performance through verbal,rndocumented and meeting formats to other members of  management and / or operations and warehousernstaff

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•      Coordinates and conducts QualityrnManagement Review meetings for the operations teams and related to correctivernactions resulting from the review.

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•      Provide single-point field inspection of Contractor’srnwork

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•      Preparation, Qualification and Approval ofrnWPS, PQR & WPQR as per ASME Sec IX and AWS D 1.1.

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•      Final documents offering to CMG inspectors as customer requirementsrnbased on monthly plan wise and critical valves.

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•      Internal NCR disposition action (Minor welding, Machining &rnAssembly Rework.) measurement of daily quantitiesrncompleted and resources utilized.

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•      Attend, as necessary, Weekly Progress Meetings withrnContractor, including review of progress to planned schedule.

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•      Develop project specific quality control and assurancerndocuments and standards for projects that are under development.

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•      Plan and coordinate all Inspections & Test Plansrn(ITP’s) for each stage of work including off-site fabrication to on-siternInstallation in accordance with the Contract Documents.

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•      Prepare written reports documentingrnQA/QC inspections, non-compliance notices, and corrective actions. Ensure company.

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•      Ensure company  rnstandards as outlined in quality control (assurance) manual arerneffectively implemented establish, trackrnand report on trends for keyrnquality metrics including customer satisfaction.

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•      Progressive responsibility and ability to   demonstrate clear understanding of qualityrnmanagement principles . experience in auditing the application of management system.

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•     rnAblernto balance competing interests, as well as recognizes and incorporate alternaterndesign approaches that result in greater Certification by leading organizationsrnwithin the quality management industry is desirable

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•      Coordinate with certification body and plant onrnsurveillance and reassessment audits.

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•      Conduct management reviews and Quality review meeting

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•      Coordinate and conduct annual customer satisfactionrnsurveys.

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•      Preparation and implementation of QA/QC policies andrnprocedures.

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•      Carry out audits for ISO 9001, 14001 and recommend thernnecessary corrective actions and measures.

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•      Monitor policies and procedures and report any areasrnwhere improvement is required.

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•       Assist thernConstruction Managers in reviewing the contractor’s specific quality plans andrnproduce recommendations.

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•      Ensure timely and effective resolution for QA or QCrnissues, in coordination with Construction Manager/Consultant/top management.

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•      Review of the procedures related to the QA/QC of thernworks in delivery of a right first time policy.

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•      Training on the quality control and quality assurancernprocedures.

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•     rnAssistancernin Client procedures related to ISO Compliance.

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•      Manage the non-conformance process for effective resolutionrnand process improvement, the formal review and approval, of all participatingrnparties with regards to quality assurance and quality control.

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•      Verification and validation of the effectivernimplementation of the quality plans by means of surveillance and audit of project activities andrnthe associated records.


JAN 2013 /07
SAKTHI AUTO ANCHILLARY (P) LTD- VALVES DIVISION QA MANAGER/ AMR

•      Responsible for the Overall quality processrnMachining / Assembly / Testing / Welding/paintingrn/ packing /Foundry  including critical process characteristics,rnstandards, audits and complaint resolutions.

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•      Customer Drawing & Internal Drawing Verification and approval forrnrespected with STD / Customer specification.

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•      To maintained & controlled measuring instruments / Equipment’s /rnCalibration certificates / History Card / Calibration plan.

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•      To witness Inspection, Review and Verification of valve castingrncomponents, Machined parts, Final valves to coordination with third partyrnagencies.

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•      Undertake monitoring and reporting of Projectrnnon-conformances and issue of non-conformance requests.

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•     rnProviderninput to the Project’s weekly and monthly report in terms of quality

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•     rnEstablishrnregular QA/QC meetings to review QA/QC compliance and formulate action items

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•      Manage the quality aspects of the PM’s PerformancernManagement Framework (PMF) to successfully achieve all the established quality elements.

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•     rnDirect,rnprovide, monitor and facilitate best practice QA/QC systems.

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•     rnMonitoringrnof contractor project quality systems

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•     rnCarryrnout audits/surveillance on the contractor’s systems to ensure compliance withrnISO, contract and approved procedures.

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•     rnCarryrnout surveillance activities on contractor’s construction activities to ensurerncompliance with approved methods/materials Monitor, appraise and evaluation ofrnsite personnel and sub-contractors in relation to QA/QC guidelines andrnperformance.

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•     rnResponsible for the quality process including criticalrnprocess characteristics, standards, audits and complaint resolutions.

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•      Ensures that proper customer contacts are made andrnmaintained whenever existing or new products require customer input as it relates tornproduct quality specifications.

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•     rnProvidesrnsupport services to customers for gauging, measuring techniques and tolerancernspecifications when required.

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•      Directs workers engaged in inspection and testingrnactivities to ensure continuous control over the quality of raw materials,rnfacilities, and products.

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•     rnDirectsrnquality program planning and coordination to ensure product and qualityrnsystems’ meet customer specifications.

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•     rnPreparation, Qualification and Approval of WPS, PQR & WPQR as perrnASME Sec IX and AWS D 1.1

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•      On Job training - ISO / Products wise. / NewrnInspector & Operator Training.

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•     rnProvidesrnongoing and annual training to the quality team and operations team in qualityrntechniques and tools to ensure product requirements are consistently metrnEnsures   a safe working environment forrnall quality employees.

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•    rnLeads commercialization and special projects from a Qualityrnperspective to update regulatory documentation, risk analysis and hazardrnelimination or mitigation.

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•     rnLeadsrnspecific root cause analysis Makes timely and effective decisions.

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•      Prepare and develop the overall projectrnQuality Assurance Plan, and effectively monitor implementation of QA / QCrnguidelines and procedures during the project lifecycle

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•      Establish and maintain consistent and adequaternadministration procedures to ensure that all information is current and thatrnthe project Teamrnreceives the latest information.

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•      Ensure that electronic and hard-copy projectrndocumentation is filed and stored in a methodical and secure manner, andrnestablish. Archiving procedures as required.

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•     rnConductrnperiodic Quality Assurance Audits

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•      Audit documentation to ensure adherence to guidelinesrnand procedures.

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APR 2011 /12
JRE VALVES & PUMPS (P) LTD- VALVES DIVISION ASSISTANT QA MANAGER

•      Responsible for the Overall qualityrnprocess Machining / Assembly / Testing / Welding/paintingrn/ packing /Foundry includingrncritical process characteristics, standards, audits and complaint resolutions.

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•     rnConductrnperiodic Quality Assurance Audits.

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•      Customer Drawing & Internal DrawingrnVerification and approval for respected with STD / Customer specification.

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•      To maintained & controlled measuringrninstruments / Equipment’s / Calibration certificates / History Card /rnCalibration Planning.

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•      To witness / Inspection / Review and Verificationrnof valve casting components, Machined castings, Final valves to coordinationrnwith third party agencies.

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•     rnDisplaysrnhighly developed organizational leadership qualities and project managementrnskills

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•     rnProvenrnability to manage projects of significant scope and complexity, while meetingrnall deliverables and timelines

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•     rnImplement effective programs for training, equipmentrnqualification, facility and utility, computerized systems validation, datarnreview and other QC related functions.

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•     rnEnsures inspection readiness and supports/participates inrnhealth authority inspections and other internal/external audits, and proposesrnCAPA’s to address audit observations.

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•     rnSupports preparation of regulatory submission documents asrnnecessary and lead/support inspections.

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•     rnMaintain SOPs current and ensure compliance with all qualityrnsystems in place.

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•     rnResponsible & Approves for issuance,rndocuments, control and coordination of Inspection, Valves Testing, welding,rnpainting, packing, documents and Non Destructive Examinationrn(NDE-RT,UT,MPI,LPI) contacts.

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•     rnProvide ongoing project information and project reviews asrnrequired by management

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•     rnEnsurernthat the contractors develop and apply their quality management programs andrnmaintain their approved quality control plans in line with their contract

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•     rnWorkrnin a safe manner, complying with statutory requirements and the Health, Safetyrnand Environmental, (HSE), policies, manuals and procedures

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•     rnWorkrnto agreed quality standards and clients satisfaction

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•     rnFamiliarizernsite team with Client and Project quality requirements

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•     rnLiaisernwith Clients, Suppliers and Subcontractors on quality matters

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•     rnParticipaternin Criticality Analysis meetings and assist in the Engineering and ProcuredrnItems criticality action plans

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•     rnReviewrnand approve contractors manufacturing, installation, Inspections and TestrnPlans, ITP’s

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•     rnAssistrnwith the preparation of QA requirements for orders and contracts within thernproject quality strategy

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•     rnAssistrnwith the preparation and control of the Project Quality Management Plan,rndocument, issue, control changes to, and audit the implementation of the Planrnunder the direction of the clients.

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•     rnPerform audits /surveillances of contractors’ systems inrnaccordance with an approved audit and surveillance program and implement.

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•     rnReview, log and monitor the close out of associatedrnnon-conformance reports (NCR’s

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•      Preparation, Qualification and Approval ofrnWPS, PQR & WPQR as per ASME Sec IX and AWS D 1.1 ( ASTM & EN).

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JUNE 2002/3
SRI RANGANATAR VALVES (P) LTD- VALVES- QUALITY INCHARGE/DY MANAGER QA

•      Overseeing responsible for QA Activities – Machining/Assembly/rntesting/welding/Painting

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•      Conduct periodicrninternal Quality Audit of project activities

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•     rnReview procurement documents to ensure thatrnquality requirements have been correctly translated into purchase requisitionsrnand design documents.

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•     rnEnsure material specifications and constructionrnworks are in compliance with quality standards and contract specifications.

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•     rnResponsible for the training and development ofrnpersonnel in the QA/QC department.

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•     rnCoordinates with engineers, suppliers,rnsubcontractors, regulatory representatives and field to ensure that work isrndone correctly.

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•     rnSurveillance/Audits of sub Contractor/ InternalrnOrganization quality Control Program.

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•     Responsible &rnApproves for issuance, control and coordination of Inspection, Valves Testing,rnwelding, painting, packing, documents and Non Destructive Examination (NDE)rncontacts.

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•     rnDevelops and implements quality programs thatrnassist projects and division to meet company and division quality goals andrnexpectations.

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•     rnProvides supervision, training, development,rnand performance management of direct reports.

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•     rnImplements Safety, Quality, Ethical Standards,rnLessons Learned, and adheres to Performance Management programs in accordancernwith Division Policies, Standards, and Guidelines.

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•     rnMonitoring the contractor work to ensure it isrnaligned with the project quality plan/SOP/WI/WP/DS.

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•     rnTechnical Audits review for compliance withrnagreed schedules and procedures.

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•     rnWrites audit plans and leads project widernquality audits.

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•     rnIssue Performance Improvement Notice (PIN) andrncorrective action reports..

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•      Internal NCR Analysis -Monthly - CA/ PA.rn(Internal NCR Disposition Action)

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•     rnInternalrnAudit / External Audit / Preparation  Qualification and Approval of WPS, PQR &rnWPQR as per ASME Sec IX and AWS D 1.1 ( ASTM & EN).

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•     rnNew development and implemented for Fire safe Testing –API6FA,API6FD

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•     rnNew development and implemented for BS-6364-Croygenic testing(BS-6364-)[email protected] -196 C

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•      Resolving concerns related customerrnamendments, bill of material, internal drawing revisions, standards revisions,rnindustrial engineering changes, tooling requirements.

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•      Assessing reasons for timelyrndelivery and preparing action plan; releasing internal production orders andrnpurchase requisitions for quality requirements of raw materials and machinedrncomponents.

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•     rnReview and Prepare QA plan for every Inspectionrnstages.

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•     rnAllotting manpower and job tornsupervisors and subcontractors.

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•     rnInspecting the quality as perrnclient’s requirement.

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•     rnPrepare and maintain documents for ISO 9001:2015rnauditing.

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•     rnCo-ordination with ISO auditing and internal auditing.

rnrnWitnessrnin NDT, Hydro and Pneumatic testing of valves


Summary of Skills

Inspection, testing, welding, painting, MRB, ISO,PED,API
0%

AWARDS

kaizen (2018 )

New development of API6A/API16C all process


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